Robotic Fiber Laser Welding Machine

Short Description:

Maven robotic laser welding machine is a fiber laser that couples a high-energy laser beam with a robotic laser as the moving platform for welding. Any spatial trajectory can be welded. The multi-purpose laser welding machine can be programmed to weld parts that are difficult to access with ordinary laser welding machines, providing maximum welding flexibility. The laser beam can be split in time and energy, enabling simultaneous processing of multiple beams and improving welding productivity.


Product Detail

Product Tags

robotic-welding-machine12

Equipment Features:

1. Using robotic movement, suitable for large-format space welding, can be six-axis linkage.

2. Can weld in any space, truly realize the automatic welding of any trajectory in space.

3. High repetition accuracy, can repeat the welding for many times without error, the quality of the weld is more stable.

4. It can replace manual operation, and can laser weld complex and dangerous fields.

Application areas:

Auto body, auto steel plate, clutch plate, difficult and complex welding fields, microelectronic components, precision parts, high-grade digital components, fiber optic connectors, medical devices, large mold welding, injection molding and other welding.

ROBOT LASER WELDING MACHINE

PROFESSIONAL WELDING SOLUTION

Wire Feeder and Welding Concentrated on the Control Pedal

0.08mm Robot Positioning Accuracy

Raycus Max JPT IPG Laser Source Optional

Customization of Whole System

Product Name Robot Automatic Laser Welding Machine MLA-W-A01
Wavelength 1070+/-10 nm
Laser Power 1000W 1500W 2000W 3000W
Power Adjustment 10-100%
Fiber Length Standard 10m or Specify
Working Methods CW/Pulse
Speed Range 0-120 mm
Weld Thickness 0.5-6 mm
Welding Gap Requirement < 1 mm
Modulation Frequency 20KHZ
Turn on/off Time 20 Us
Working Temperature 15-35 ℃
Power Supply 220V/50HZ/30A
Chilling Methods Water Chilled Inbuilt
Machine Size 990*540*1030 mm
www.mavenlazer.com
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High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (15)

EASY TO OPERATE

Friendly use controller for easy cooperation with fiber laser welding workmanship instruction

CONTROL INTERGRATION

The control cabinet integration is to control the wire feeding function. And the laser power can rises and falls slowly to prevent over burning. The slow rise and fall is especially advantageous for thin plate welding. When the manipulator is finishing, it is generally easier to weld through the plate.

LASE INTERGRATUION

In addition to adjusting the welding parameters in the laser system. It also has the functions of each system status indicator light, electric water change, and automatic reminder to protect the lens.

HEAD INTERGRATION

Integrated welding head, CCD on the head, adjustable power, auto focus, convenient operation.

EASY TO OPERATE

The buttons of the teach pendant are simple and easy to understand, and the teaching programming can be learn and use quickly. If the operation is wrong, the machine automatically stops to avoid the risk of equipment damage.

WORK EFFICIENTLY

Once programmed, it can be used all the time. MavenLaser Robot Arm supports 24 hours of continuous work with high precision and high speed. Fully automated operation, a robot can complete the workload of more than 2-3 people a day.

LOW COST

One-time investment, long term benefits. The service life of MavenLaser robot is 80,000 hours, which is equivalent to more than 9 years of 24-hour uninterrupted work. It greatly saves labor costs and personnel management costs, and solves problems such as difficulty in recruiting people.

SAFE AND RELIABLE

MavenLaser robot arm is equipped with photoeletric safety protection measures. When foreign objects enter the work area, it can automatically alarm and suspend work to avoid accidental in worker.

SAFE ENERGY AND SPEACE

MavenLaser automation equipment line layout is simple and tidy small footprint, no noise, light and strong robot arm, low power consumption, energy saxing and environmental protection.

High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (16)

Robot Arm

The robot arm is made of aluminum castings through a CNC center, and the surface is sprayed achieve a beautiful.

Reserved Cable Hole

The robot arm has reserved cable holes, which are beautiful and nit hinder the operation of the manipulator, the end of the trachea is reserved for the port and the data cable connector.

Robot Welding Gun

Flexible for changing welding tasks, the length of the welding gun can be customized, the wire feeding is more stable, and it can handle complex work.

Welding Wire Feeder

It has mode of continuous wire feeding, stable wire feeding, stable wire feeding, adjustment of welling wire filling speed, and selding wire retraction control function, which can effectively preven wire sticking.

High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (17)

● Laser Source(Raycus,Max,JPT,IPG Optional)

● High resolution CCD monitor

● Memory Buttons(3 welding stations can be restored)

● New Black and White Cabinet(Laser and Water Cooling System in One)

● Robotic Machine Body

● Robotic Laser Welding Machine Control Cabinet

● High precision robot arm

● Unlimited size for the welding material

● Diagramming pedal makes diagramming route much easier

● Flexible with existed automation line

High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (18)
High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (19)
High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (21)
High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (20)
High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (22)
 

MLA-W-A01

MLA-WA02

Controller

6

5

Max Lead Capacity

10

10

Rea(mm)

1468

1468

Repeatability

±0.08

±0.08

Motion Range(°)

J1 Axis

±170

±170

J2 Axis

±80~-90

±80~-90

J3 Axis

±85~-90

±85~-90

J4 Axis

±180

 

J5 Axis

±130~-105

±130~-105

J6 Axis

±350

±350

Max. Speed(°/s)

J1 Axis

190

190

J2 Axis

140

140

J3 Axis

140

140

J4 Axis

220

 

J5 Axis

150

150

J6 Axis

320

320

Control Cabinet

Type A1 or Type A2

Mechanical Weight(kg)

 

161

159

Installation Conditions

Ground,Inverted,Slide-mounted

Operating Conditions

Ambient Temperature:0-40℃

Ambient Humidity: Usually below 75%RH(no frost phenomenon), below 90%RH for short term(within 1 month)

Vibration Acceleration::4.9 m/s2(0.5G) or less

Note:1.the maximum speed of each axis may not be reached when moving over short distances.

2.Please specify when ordering upside down or side mounted

High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (23)

1. Mode Switch

2. Emergency Stop

3. Display Screen

4. Physical Keys

5. MPG (Manuel Pulse Generator)

6. Enabling Device

High Precision 1000W 2000W 6 Axis Robotic Automatic Fiber Laser Welding Machine with Wire Feeder (24)
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Sample & Application (3)

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